Matrix Core Builder Systems - ZZA Type

ZZA Type

Field of application

Core Building

With the ZZA - Type Matrix Core Builder Systems you can assemble heat exchanger cores with parallel arranged tubes and corrugated fins.

 

The ZZA machine type was specially developed for average and high production outputs. The individual components of a heat exchanger core are automatically assembled so that the core can be directly supplied to the subsequent soldering process.

 

Interventions by the operator for these systems are reduced to a minimum.

Further system types:
In addition to the stated standard systems of the ZZA type we also offer further special system concepts:

  • ZZA - Type High Volume with Double-Row fin production. This system concept can be retooled with regard to different products and can build up to 150 cores per hour depending on the product type.
  • ZZA - Type Multi-Row for automatic building of cores with more than one tube row.
  • Automatic parts supply and removal by means of manipulators or robots. We provide customized solutions for each application. Feel free to contact us!

Technical Data

Product complexity

On a ZZA - type standard system ALL of the following product types can be built:

  • Radiator
  • Heater
  • Condenser
  • Charge air cooler
Product size on standard machine
  • Core length (header-to-header): 150 - 750 mm
  • Core width (side-to-side): 150 - 700 mm
  • Core thickness: up to 75 mm
  • Number of tube rows: 1
Output rate on standard machine
  • Up to 75 cores per hour
Machine components in “L-Shape” concept

Fin Mill (LW - Type)

  • Connected to the Matrix Core Builder System via conveyor
  • Precise fin length and height according to the requirements of an automatic process

Multi-Slot Magazine

  • Suitable for different types of tubes (MPE / CAC / folded / welded tubes)
  • Refilling of magazine without downtime
  • Automatic tube supply from magazine in the process

Core Builder Cell (ZZA - Type)

  • Designed for one machine operato
  • All quality-relevant operations are servo-controlled
  • Central operator panel with user-friendly interface
Machine components in “T-Shape” concept

Fin Mill (LW - Type)

  • Connected to the Matrix Core Builder System via conveyor
  • Precise fin length and height according to the requirements of an automatic process

Folded Tube Mill (RF - Type)

  • Just-in-time tube production
  • Online fluxing in the tube fold
  • Automatic tube supply in the assembly process

Core Builder Cell (ZZA - Type)

  • Designed for one machine operator
  • All quality-relevant operations are servo-controlled
  • Central operator panel with user-friendly interface